Mick Mountz: What happens inside those massive warehouses?
米克‧蒙茲: 巨型倉儲內探祕
Mick Mountz is the founder and CEO of Kiva Systems, making high-tech products for fast, cheap and efficient inventory fulfillment. In March 2012, Kiva was acquired by Amazon. Full bio
Double-click the English transcript below to play the video.
breakthrough new approach
inventory inside of a warehouse.
pack and ship setting here.
hundreds of mobile robots,
of mobile robots,
And I'll get to the solution.
you ordered something online.
on your couch
absolutely had to have this red t-shirt.
想要的不得了。
into your shopping cart.
that green pair of pants
pair of shoes — click!
assembled your order.
for a moment that
"submit order."
shows up on your doorstep.
like, wow, there's my goo.
how those items of inventory
that box in the warehouse?
it's that guy right there.
middle of that picture,
pick-pack worker
order fulfillments setting.
spend 60 or 70 percent of their day
每天要花六七成的上班時間
the warehouse.
as much as 5 or 10 miles
those items of inventory.
unproductive way to fill orders,
unfulfilling way to fill orders.
first bumped into this problem.
我第一次碰到這個問題的情況。
in '99, 2000, the dot com boom.
當時正值電子商務潮。
spectacular flame-out called Webvan.
網路雜貨車 (Webvan) 工作。
millions of dollars with the notion that
吸金的概念是
grocery orders online.
that we couldn't do it cost effectively.
因為這真的不符成本效益。
that was very hard and very costly.
to assemble 30 items of inventory
存貨中的 30 件物品
to deliver to the home.
it was costing us 30 dollars.
89¢ can of soup
pick and pack into that tote.
來取貨及包裝。
tried to deliver it to the home.
宅配到家之前的花費。
during my one year at Webvan,
我在網路雜貨車待的一年時間裡,
all the material-handling providers
specifically to solve each base picking.
為基層取貨設計的方法。
those three things in a box.
把這三樣東西裝箱。
got to be a better way to do this.
was set up to pump
goo to retail stores.
and about a year and a half later,
在大概一年半後,
It was still nagging at me.
它一直困擾著我。
thinking about it again.
on what I wanted as a pick worker,
如果我是取貨員我要什麼。
how it should work.
on the problem.
I want to do is I want to put
in this box right here.
my hand and — poof! —
讓我能一伸手,變!
and I pack it into the order,
然後我就裝進箱子裡,
approach to solving the problem.
is available to solve this problem?
有什麼現成的科技能解決這個問題?
and go, products can come and go.
貨物也來來去去。
pick worker the center of the problem,
重點放在取貨員上,
them as productive as possible.
arrive at this notion?
a brainstorming exercise,
that many of you use,
testing your ideas.
at the limits — infinity, zero.
challenged ourselves with the idea:
distribution center in China,
蓋一座配送中心會怎樣,
very low-cost market?
land is cheap.
an hour for direct labor
square-foot distribution center?"
一百萬平方呎的配送中心?
led to ideas that said,
in the warehouse."
zero dollars per hour,
warehouse every morning at 8 a.m.,
pick up one item of inventory
you hold the Mountain Dew,
你拿山泉汽水,
otherwise just stand there.
平常你們站著就好。
you guys talk amongst yourselves.
你們自己傳話。
pick it, put it in the tote, away it goes."
我拿、放進袋子、出貨。
could walk and talk on their own?
還能自己傳話?
very powerful way
organize this warehouse.
labor isn't free,
versus awesome spectrum.
We'll put them on mobile shelving.
我們把產品放在移動櫃上,
we'll move the inventory around.
還要讓存貨移動。
then I'm sitting on my couch in 2008.
然後 2008 年有一天我坐在沙發上,
Olympics, the opening ceremonies?
couch when I saw this.
差點沒從沙發上掉下來。
the warehouse floor, the stadium floor.
體育館地板上。
actually relates to the idea
這其實與另一個點子有關,
incredibly powerful, impressive digital art,
令人讚嘆的數位藝術,
I'm told,
coordination and communication.
I'll squat down.
some fabulous art.
power of emergence
start to talk with each other.
開始自己對話後的結果。
bit of the journey.
the practical reality of this idea?
這個點子實踐出來是甚麼樣呢?
that has about 10,000 different SKUs.
大約有一萬種不同的產品。
green pens, yellow Post-It Notes.
綠筆、黃色的便利貼。
out to pick up the blue shelving pods.
去取藍色的儲存盒。
to the side of the building.
get to stay on the perimeter.
to pick up the shelves,
deliver them straight to the pick worker.
is completely different.
the warehouse, she gets to stay still
她只要待在某地,
building can now come to her.
is very productive.
scan the bar code, pack it out.
you turn around,
ready to be picked and packed.
等著取裝。
out all of the non-value added
wasting, waited time,
high-fidelity way to pick these orders,
來取訂單上的貨,
a laser, scan the UPC barcode,
掃瞄通用產品代碼,
which box it needs to go into.
accurate and, it turns out,
environment for these pick workers.
取貨員而言更有趣。
the whole order.
not just a part of the order.
不是只拿訂單上的部分貨物。
in control of their environment.
of this approach
to be more productive.
pervasive this way of thinking
這個思考方式如何滲透,
functions in the warehouse.
is doing inside of the DC
parallel processing engine.
平行處理的引擎。
cross-fertilization of ideas.
and we're thinking about
supercomputer architectures.
the right side of the screen
autonomous pick workers.
to leave and go to the bathroom,
productivity of the other nine workers.
traditional method of using a conveyor.
passes the order to you,
and pass it downstream.
for that serial process to work.
因為那是串列處理的工作。
way to think about the warehouse.
interesting in that we're tracking
很有意思的是我們還能追蹤
of the products.
and adaptive algorithms
of the warehouse.
the week leading up to Valentine's Day.
情人節前一星期的倉儲狀況。
moved to the front of the building
lot of orders in those pick stations.
因為有大量訂單進入。
and that candy, the leftover candy,
back of the warehouse
zone on the thermal map there.
approach using the parallel processing
scale to ginormous.
two pick stations, 20 pick stations,
20 個取貨站、
path planning algorithms
路徑計畫演算法
algorithms just work.
see that the inventory
perimeter of the building
the pick stations were.
out for themselves.
just one final video
this comes to bear
day in the life of.
to move inventory along the highway
處理過程是在通道上移動存貨
into these pick stations.
in each station,
across the highway
get into a queuing system
to the pick worker.
adapt the speed of the pick workers.
適應取貨員的速度。
and the slower pickers get few.
慢的就排得少。
literally having that experience
The product jumps into it.
she puts it in the bucket.
is kind of behind the scenes.
picking and packing portion of her job.
在取貨裝貨這部分。
never has to leave her mat.
絕不用離開工作區。
not only a more productive
這不僅是更有生產力
way to fill orders.
fulfilling way to fill orders.
that, though, is that workers
buildings now compete
in the Kiva zone that day.
them on testimonial videos
day to play with their grandchildren,
還有精力跟孫子玩,
Kiva zone is so stress-free
奇華工作區沒有壓力
my blood pressure medication."
so they told us not to use that video.
所以他們告訴我們不能用那段影片。
with today is the notion that
讓你們帶回去的概念是
to think and walk
思考、走路並自己溝通,
processes and productivities can emerge.
you go to your front step
you just ordered online,
the goo is in there,
as to whether a robot
and packing of that order.
ABOUT THE SPEAKER
Mick Mountz - CEO, Kiva SystemsMick Mountz is the founder and CEO of Kiva Systems, making high-tech products for fast, cheap and efficient inventory fulfillment. In March 2012, Kiva was acquired by Amazon.
Why you should listen
With the growing popularity of online shopping, Mick Mountz and his company are finding ways to make picking, packing and shipping those purchases a flexible and inexpensive process. He first began working on this hidden challenge while at Webvan, an online grocer. In 2003, he took his experience there and founded Kiva systems, a company whose innovative solutions have led to it being listed by Inc. as one of the fastest growing companies.
In March 2012, Kiva was acquired by Amazon for $775 million.
Mick Mountz | Speaker | TED.com