Mick Mountz: What happens inside those massive warehouses?
米克 芒茨: 大型仓库中发生了什么?
Mick Mountz is the founder and CEO of Kiva Systems, making high-tech products for fast, cheap and efficient inventory fulfillment. In March 2012, Kiva was acquired by Amazon. Full bio
Double-click the English transcript below to play the video.
库存管理方面的
breakthrough new approach
inventory inside of a warehouse.
pack and ship setting here.
取货,包装和出货
hundreds of mobile robots,
of mobile robots,
移动机器人
And I'll get to the solution.
我待会儿会介绍这种方法
you ordered something online.
on your couch
absolutely had to have this red t-shirt.
into your shopping cart.
它便被放到了购物车里
that green pair of pants
pair of shoes — click!
assembled your order.
for a moment that
"submit order."
shows up on your doorstep.
like, wow, there's my goo.
how those items of inventory
that box in the warehouse?
被放进盒子里的呢?
it's that guy right there.
看那有个男人
middle of that picture,
pick-pack worker
传统的取货-发货工人
order fulfillments setting.
spend 60 or 70 percent of their day
the warehouse.
都浪费在行走当中
as much as 5 or 10 miles
步行五到十英里
those items of inventory.
unproductive way to fill orders,
unfulfilling way to fill orders.
first bumped into this problem.
我在哪儿第一次碰到这个问题
in '99, 2000, the dot com boom.
我在旧金山湾区
spectacular flame-out called Webvan.
但短命的电子商务公司工作
millions of dollars with the notion that
并送货上门的理念
grocery orders online.
that we couldn't do it cost effectively.
that was very hard and very costly.
花费也大
to assemble 30 items of inventory
to deliver to the home.
it was costing us 30 dollars.
89¢ can of soup
pick and pack into that tote.
tried to deliver it to the home.
during my one year at Webvan,
all the material-handling providers
specifically to solve each base picking.
those three things in a box.
和蓝的货物放进一个箱子里
got to be a better way to do this.
was set up to pump
装到托盘或箱子里
goo to retail stores.
and about a year and a half later,
Webvan关门大吉
It was still nagging at me.
仍束手无策
thinking about it again.
on what I wanted as a pick worker,
如果我是一个取货-发货工人
how it should work.
我认为应该怎么做
on the problem.
I want to do is I want to put
我想做的是
in this box right here.
放进这个箱子里
my hand and — poof! —
一伸手-成了-
然后装箱
and I pack it into the order,
approach to solving the problem.
现有的科技可以实现吗?
is available to solve this problem?
and go, products can come and go.
订单来来往往,会变动,商品也是
pick worker the center of the problem,
them as productive as possible.
就能使他们尽可能的高效
arrive at this notion?
a brainstorming exercise,
都用过这种方法
that many of you use,
testing your ideas.
at the limits — infinity, zero.
challenged ourselves with the idea:
我们应该怎么做
distribution center in China,
very low-cost market?
land is cheap.
an hour for direct labor
square-foot distribution center?"
led to ideas that said,
in the warehouse."
zero dollars per hour,
warehouse every morning at 8 a.m.,
pick up one item of inventory
你拿一罐激浪饮料
you hold the Mountain Dew,
otherwise just stand there.
有需要我会叫你
you guys talk amongst yourselves.
工人之间互相告知
pick it, put it in the tote, away it goes."
装箱走人”
could walk and talk on their own?
very powerful way
organize this warehouse.
labor isn't free,
versus awesome spectrum.
我们把货物放在上面
We'll put them on mobile shelving.
就可以让整个存货都动起来
we'll move the inventory around.
then I'm sitting on my couch in 2008.
2008年,我坐在沙发上看电视
Olympics, the opening ceremonies?
运动会的开幕式了吗?
couch when I saw this.
差点没从沙发上滚到地上
the warehouse floor, the stadium floor.
而他们站在球场上
actually relates to the idea
incredibly powerful, impressive digital art,
I'm told,
coordination and communication.
I'll squat down.
some fabulous art.
power of emergence
start to talk with each other.
bit of the journey.
这就是新点子的由来
the practical reality of this idea?
that has about 10,000 different SKUs.
的取货,装货和出货中心
green pens, yellow Post-It Notes.
绿笔,黄色便贴
out to pick up the blue shelving pods.
去挑选蓝色的小货架
to the side of the building.
现在只呆在周边地带了
get to stay on the perimeter.
to pick up the shelves,
deliver them straight to the pick worker.
is completely different.
截然不同
the warehouse, she gets to stay still
她可以固定在
building can now come to her.
都被送到她的面前
is very productive.
scan the bar code, pack it out.
扫描条形码,然后包装
you turn around,
ready to be picked and packed.
被提取和包装了
out all of the non-value added
免去所有的无用功
wasting, waited time,
浪费掉的和等待的时间
high-fidelity way to pick these orders,
a laser, scan the UPC barcode,
扫描条形码后
which box it needs to go into.
指示货物进入了该进的箱子
accurate and, it turns out,
environment for these pick workers.
更为有趣的办公室似的环境
the whole order.
not just a part of the order.
而不是一部分
in control of their environment.
驾驭自己的工作环境
of this approach
to be more productive.
它将大幅提高效率
pervasive this way of thinking
functions in the warehouse.
is doing inside of the DC
parallel processing engine.
大规模并行处理引擎
cross-fertilization of ideas.
and we're thinking about
让我们想象一个
supercomputer architectures.
的超级计算机的构架
the right side of the screen
autonomous pick workers.
并有自主权的取货工人
to leave and go to the bathroom,
productivity of the other nine workers.
traditional method of using a conveyor.
传统工艺的传送带
passes the order to you,
and pass it downstream.
for that serial process to work.
每个人都必须各就各位
way to think about the warehouse.
提供了更合理的模式
interesting in that we're tracking
of the products.
and adaptive algorithms
of the warehouse.
the week leading up to Valentine's Day.
moved to the front of the building
被放在仓库的前面
lot of orders in those pick stations.
因为很多人订购了糖果
and that candy, the leftover candy,
back of the warehouse
zone on the thermal map there.
approach using the parallel processing
scale to ginormous.
two pick stations, 20 pick stations,
path planning algorithms
algorithms just work.
see that the inventory
perimeter of the building
the pick stations were.
out for themselves.
just one final video
this comes to bear
day in the life of.
to move inventory along the highway
into these pick stations.
in each station,
across the highway
get into a queuing system
to the pick worker.
adapt the speed of the pick workers.
and the slower pickers get few.
反之亦然
literally having that experience
The product jumps into it.
she puts it in the bucket.
is kind of behind the scenes.
picking and packing portion of her job.
只需关注包装
never has to leave her mat.
也不用离开操作台了
not only a more productive
这不仅提高
way to fill orders.
fulfilling way to fill orders.
that, though, is that workers
buildings now compete
in the Kiva zone that day.
而相互竞争
them on testimonial videos
day to play with their grandchildren,
有更多的精力和孙子孙女玩
Kiva zone is so stress-free
“Kiva 区域太轻松了
my blood pressure medication."
so they told us not to use that video.
所以视频被禁了
with today is the notion that
to think and walk
能行走,并相互交流时
processes and productivities can emerge.
you go to your front step
you just ordered online,
the goo is in there,
as to whether a robot
and packing of that order.
ABOUT THE SPEAKER
Mick Mountz - CEO, Kiva SystemsMick Mountz is the founder and CEO of Kiva Systems, making high-tech products for fast, cheap and efficient inventory fulfillment. In March 2012, Kiva was acquired by Amazon.
Why you should listen
With the growing popularity of online shopping, Mick Mountz and his company are finding ways to make picking, packing and shipping those purchases a flexible and inexpensive process. He first began working on this hidden challenge while at Webvan, an online grocer. In 2003, he took his experience there and founded Kiva systems, a company whose innovative solutions have led to it being listed by Inc. as one of the fastest growing companies.
In March 2012, Kiva was acquired by Amazon for $775 million.
Mick Mountz | Speaker | TED.com